Customized Prefabricated Potato Flakes Production Line Energy Conservation

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: Potato Flakes Production Line
• Certification: ISO9001
• Power Source: Electric
• Process: Concentration and Dry
• Automatic Grade: Automatic
• Application: Photato Flakes
• Customized: Customized
• Raw Material: SUS 304
• Capacity: 350kg/H, 450kg/H, 700kg/H, 1t/H
• Voltage: 380V
• Transport Package: Export Wooden Cases
• Origin: China

Product Description

Potato starch powder is made by peeling the raw materials and then processing them through slicing, steaming, mashing, and drying. The product not only retains the flavor and nutritional value of the raw materials very well, but it is also a healthy food with low fat and low sugar content.

 

The potato starch powder production line adopts advanced production technologies such as steam peeling, slicing, blanching, cooling, steaming, mashing, and drum rapid drying. This production process has the characteristics of retaining the original flavor of potatoes, enabling continuous production, and reducing peeling losses. The process technology originates from the national "13th Five-Year Plan" Science and Technology Support Project – "Research and Industrialization Development of Novel Technology & Equipment for Potato Processing" . It has independent intellectual property rights and reaches the domestic leading level.

Raw Material	SUS 304
Capacity	1000kg/h
Voltage	800kW

Potato→De-stoning and washing→Steam peeling→Slicing into pieces→Blanching→Conditioning→Cooking→Mashing→Drying→Screening→Packing

Raw Materials and Product Quality Standard

Raw Material Requirements: fresh potatoes, free from rot, spoilage, pests, diseases, cracks, and hollows; 

Dry matter content ≥ 20%, reducing sugar ≤ 0.4%.
Suggested Variety: Atlantic
Product Quality: Potato flakes (in accordance with standard SB/T10752-2012)

Production capacity:

350kg/h, 450kg/h, 700kg/h, 1000kg/h

Introduction to Core Equipment
1. Steam peeler system
The steam peeler system is mainly used for the surface bursting treatment of tuber crops such as potatoes and root vegetables like carrots before peeling. It is particularly suitable for peeling materials with uneven and irregular shapes. By using high-pressure steam to rapidly cook the outer skin of the material, and then quickly releasing the pressure inside the pressure vessel, the skin of the material is separated. It features a high peeling rate, low loss rate, smooth surface after peeling, and is suitable for large-scale production.

It includes heavy material silo, steam peeler, discharge spiral conveyor, pressure accumulator and buffer tank.

Technical descriptions of steam peeler:
a)Material:304 stainless steel frame, housing, and hopper; 
b)Tank material: The pressure tank is made of 16 MnR (1.6 MPa), while the pressure accumulator and buffer tank are made of Q235 steel plates;   
c)Pneumatically controlled steam inlet and outlet valves, frequency conversion speed regulation, PLC automatic control; 
d)Total power: 8.5 kW.

2.Technical descriptions of spiral blanching machine: 
a) Material: 304 stainless steel frame, casing, and spiral; 
b) Water temperature self-controlled and adjustable within ±1℃; 
c) Blanching time adjustable via frequency conversion; 
d) Overflow port height manually adjustable; 
e) Separate discharge mechanism, circulation pump; 
f) Dimensions: 5.0×1.5×2.5 (m); 
g) Power: 6.6 kW. 

3.Technical descriptions of spiral cooker
a) Material: 304 stainless steel frame and housing;
b) Dual-spiral structure, including a discharge mechanism, steam inlet and exhaust system, and condensate drainage structure; 
c)Adjustable cooking time and temperature. 
d) External dimensions: 6.0×2.0×3.8 (m); 
e) Power: 1.9KW.

4.Technical Descriptions of Drum Dryer:
a) The main drum has a diameter of 1.5–2.0m and a length of 4.2–5.3m. 
b) It is made of alloy casting and includes a stainless steel surface feed roller, cloth spreader, airbag scraper, material-blocking copper plate, and a motor frequency conversion drive system. 
c) Steam pressure is 0.8 MPa;
d) External dimensions: 9.0×3.5×9.8 (m); 
e) Power: 41 kW.

China National Packaging and Food MachineryCorporation (abbreviated asCPFMC) is a leading company in complete engineering solutions for agricultural products and food processing in China.
 
Founded in 1982, CPFMC is a national company in the food and packaging machinery industry directly under the former Ministry of Machine-Building Industry of P.R.C. It is now affiliated to Chinese Academy of Agricultural Mecha- nization Sciences Group Co., Ltd.(abbreviated as CAAMS), a subsidiary of Sinomach, one of the Fortune Global 500 companies. CPFMC is a nationally recognized high-tech enterprise that combines planning, consulting, R&D, cus-tomized equipment design and manufacturing, complete project solutions, conferences and exhibitions, and industry services.
 
Relying on the subsidiaries of the CAAMS, a complete set of engineering qualifications for consulting, design and EPC projects contracting are obtained, covering the business areas of grain processing, potato processing, fruit and vegetable processing, meat processing, oil processing and central kitchen engineering.
 
CPFMC has an advanced scientific R&D platform and abundant industry resources. It serves as the foundation for the National Food Machinery Quality Supervision and Inspection Center and the Ministry of Agriculture and Rural Affairs' Key Laboratory for Agricultural Product Processing Equipment. CPFMC holds the position of chairman within the National Food Equipment Industry Technology Innovation Strategic Alliance. It also serves as the secretariat for seven industry organizations, including the China Food and Packaging Machinery Industry Association and Machin-ery Industry Food Machinery Standardization Technical Committee.CPFMC is the domestic technical counterpart organization for ISO/TC326 International Organization for Standardization of Food Machinery.
 
We practice the mission and responsibility of state-owned enterprises, and always uphold the company value of "integrity and trustworthiness, dedication and responsibility, customer satisfaction, collaboration and shared bene-fits". CPFMC always remains committed to maximizing customer value and sincerely looks forward to collaborating with you.

1. How is your production experiences?
Founded in 1982, CPFMC is a national company in the food and packaging machinery industry directly under the former Ministry of Machine-Building Indus-try of the P.R.C. CPFMC is the leading supplier in China.
 
2.What can we offer to you?
CPFMC is a nationally recognized high-tech enterprise that combines plan-ning, consulting, R&D, customized equipment design and manufacturing,com-
plete project solutions, conferences and exhibitions, and standard formulation and revision.Our business mainly covers French fries production line, potato chips pro-duction line, hash browns processing line, potato flakes production line, potato wedges processing line, fruit processing line, jam production line, oil production line, vegetable processing line, sheep and cattle slaughtering line, poultry and livestock slaughtering line, intelligent dry noodles processing line, intelligent rice noodle drying line, high-enthalpy sterilization and dehydration fresh noodles pro- duction line, coix Seed Processing Line, quinoa processing line, cold chain warehouse and logistics engineering, central kitchen engineering
 
3.Do you have your own factory?
Yes. We have our own factory.
 
4.How about your warranty period?
One-year warranty period.